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  1. #1
    Senior Member Azmodon's Avatar
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    Another subwoofer thread

    After getting the diffuser on I needed a new project... with 8 days till the final races... and after seeing 514's build, and many many hours of youtube, I decided to give it a shot. Having never built an enclosure before, why not jump in the deep end with a 4th order band pass?

    First Idea
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    needed more air volume above and below, but didn't want it to be taller, so I added air columns to the rear - the port on the right side is tuned to the resonant frequency of the sub.
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    converted to 3D for cutout patterns
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    laid out
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    cut out Monday night
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    Parts arrived last night at 6pm
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    Box 90% done by 3am
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    Tonight's wiring and final assembly + resin coating

    (calculations for the nerds)
    Sub requirement for ported = 1.1ft^3 minimum / sealed = 0.6ft^3 optimal
    Resonant @ 38.4Hz
    displacement = 0.07ft^3

    Octagon volume at bottom = 2(1+2√) x 4.55in^2 x 2in = 0.11569ft^3
    Lower chamber = 35x16x3 = 1680 / 1728(in^3 to ft^3 conversion) = 1.208ft^3
    Expansion box = 6.25x13.875x2 = 173.4375/1728 = 0.1ft^3
    supports = 0.003ft^3
    Total = 1.423 - 0.07 - 0.003 = 1.35ft^3

    Port size needed = 2 x 2.875 @38Hz = 5.97"
    Port dimensions = 2 x 2.875 x 6" + chamfered edges

    Sealed chamber = 35x14x1.75 = 857.5 / 1728 = 0.4962ft^3
    Expansion box = 17.25 x 2 x 5.75 = 198.375 = 0.1148ft^3
    expansion box entrance (volume of the cutout between the chamber and the expansion area) = 0.5x1.75x17.25 = 15.09375 = 0.0087ft^3
    supports = 0.0008ft^3
    Sub face displacement offset by dished area
    0.4962 + .1148 + 0.0087 = 0.6197 - 0.0008 = ~0.62ft^3
    Last edited by Azmodon; 09-19-2018 at 02:02 PM.

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